insoles making process starts with a fine tuning of the sample jig that requires mastery and deep material knowledge to prevent issues during further mounting of the shoe.
after a rough jig shaping the sample insole is monitored and verified with the shoes’ mould to fine-tune all details. Solettificio Monica proudly puts into practice 40 years of experience in this delicate and important phase.
customers can also provide their own .dxf cad model.

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the final insole sample is then scanned and digitally processed with CAD-CAM and sent to cutting machinery that trims all insoles’ components like texon, fireboard and cuoio leather.

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as components are ready to be put together all insoles parts are manually assembled together with shanks and verified singularly

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assembled insoles are mechanically pressed to ensure components tightness even after intesive shoes usage.
finally all insoles banded together are ready to be send to shoes factory for final assembly.